Chapter
1-Introduction
1.1-About shock
absorbers
Automobiles
and trucks have shock absorbers to damp out the vibration experienced due to
roughness of the roads.
Shock
absorbers do the following works:
2)
Saves
us from unpleasant vibration
3)
Include
cushions and springs
4)
Damp
out the vibration experienced due to roughness of the roads.
5)
However,
energy in conventional shock absorbers gets dissipated as heat and not used in
any way.
1.2- Images of Shock absorbers: In
fig 1.1(a) and 1.1(b) common types of shock absorbers are shown below
fig 1.1(a) shock
absorbers
1.3-Need for electromagnetic shock
absorbers
Only 10-16
percent of the fuel energy is used to drive the car during everyday usage –
that is, to overcome the resistance from road friction and air drag and
actually transport the vehicle forward. That amounts to a lot of energy being
wasted. Hybrid cars recapture some of the energy usually lost in braking but
the dissipation of vibration energy by shock absorbers in the vehicle
suspension remains an untapped source of potential energy. To harvest this lost
energy the researchers have designed and tested a shock absorber that can be
retrofitted to cars to convert the kinetic energy of suspension vibration
between the wheels and sprung mass into useful electrical power.
Also, energy in conventional shock absorbers
gets dissipated as heat and not used in any way. Regenerative electromagnetic
shock absorbers provide means for recovering the energy dissipated in shock
absorbers. Electromagnetic shock absorbers for potential use in vehicles are
fabricated and tested for their performance. Electromagnetic shock absorbers for potential
use in vehicles are fabricated and tested for their performance. They transform
the energy dissipated in shock absorbers into electrical power.
An Electro-magnet
Shock has been fabricated. The shock consists of three assemblies: the
permanent magnet assembly, the coil assembly, and the case assembly. Voltage is
induced in the shock windings when the coil assembly moves relative to the
magnet assemblies. The case assembly aligns and enables the piston-like motion
between the coil and magnet assemblies.
1) These
are also need for Improved Vehicle Fuel Efficiency.
2)
Passive
and Active Vibration and Noise Control (Minimize vibration and Sound)
3)
Electromagnetic
Shock Absorber (makes more sense with high gasoline prices).
1.4 History and works of different scientists in
this field
Goldneret.al
proposed electromagnetic shock absorbers to transform the energy dissipated in
shock absorbers into electrical power. Gupta has studied the available energy
from shock absorbers as cars and trucks are driven over various types of roads.
Goldnereret.al studied electromagnetic regenerative damping. They mention that
energy regeneration is small and may be relevant only for electric vehicles.
They also propose ways to amplify the motion of the shock in order to increase
recoverable energy which on the other hand may have a negative effect on
vehicle dynamics. Another interesting observation made by them is that device
output voltage must be large enough to overcome the barrier potential of the
storage device.
Suda
and Shiba studied a hybrid suspension system where active control is adopted at
low frequency and passive control by energy regenerative damper is adopted at
high frequency.
Fodor
and Redfield tried to design a regenerative damper. However, they came across
the design limitation of amplifying mechanical devices input force which is
necessary because available energy is low and a threshold for energy storage
exists.
Karnopp
studied the electromagnetic involved in designing permanent magnet linear
motors used as variable mechanical dampers.
However,
until now no practical electromagnetic shock absorbers have been designed for
automotive or truck usage.
Chapter 2-Construction
2.1-Electromagnetic
shock absorber –
The
electromagnetic shock absorber is shown in the following figure (2.1)
2.2- Manufacturing of
electromagnetic shock absorber
The full scale electromagnetic regenerative shock
absorber was fabricated based on the dimensions derived in above section. The
permanent magnets NdFeB (grade N32 (Neodymium iron
boron, NdFeb magnets, also known as
rare earth magnet and neo magnets) were chosen
due to their high magnetic density. Copper wire of 27 AWG were chosen to wound
coils because of its superior conductivity and low resistivity.
2.3-Generator
design
The magnet
assembly consists of an inner magnet stack surrounded concentrically by a
larger diameter outer magnet stack. Each stack consists of three axially
magnetized ring magnets separated by two iron-pole rings and two additional
pole rings located at the ends of the stack. Sintered anisotropic NdFeB (Neodymium iron boron magnets, also known as rare earth
magnet and neo magnets) permanent magnets are used. The polarity of the
magnets is chosen such that radial magnetic flux emanates from both sides of each
iron pole and the flux of the inner pole rings adds to that of the outer rings.
The radial direction of the flux from the pole rings is opposite at opposite
ends of each magnet ring. Also, the flux through the
two end pole rings is about half that in the interior pole rings. For purposes
of estimating performance, a 1 Tesla (T) radial flux density is assumed to
emanate from the interior pole rings and 0.5 T from the end rings.
The coil assembly consists of an inner coil surrounded
concentrically by a larger diameter outer coil. Each coil consists of four
continuously wound layers of 25 magnet wire with approximately 800 turns.
However, each coil is broken into four sections, separated by insulators. In
assembly, each coil section is centered on a different iron pole ring. The
winding direction is reversed in adjacent section of each coil to accommodate
the reversal in radial flux of adjacent pole rings. In other words, the induced
voltage in each section of the coil has the same polarity.
The shock absorber
uses an electromagnetic linear generator to convert variable frequency,
repetitive intermittent linear displacement motion to useful electrical power.
The Goldneret.al device uses superposition of radial components of the magnetic
flux density from a plurality of adjacent magnets to produce a maximum average
radial magnetic flux density within a coil winding array.
Due to the
vector superposition of the magnetic fields and magnetic flux from a plurality
of magnets, a nearly four-fold increase in magnetic flux density is achieved
over conventional electromagnetic generator designs with a potential
sixteen-fold increase in power generating capacity. As a regenerative shock
absorber, the disclosed device is capable of converting parasitic displacement motion
and vibrations encountered under normal urban driving conditions to a useful
electrical energy for powering vehicles and accessories or charging batteries
in electric and fossil fuel powered vehicles.
Electromagnetic actuators have
already been proposed as passive or semi-active shock absorbers or as purely
active devices in vehicle suspensions. Such actuators are promising for the
flexibility of the configuration. The operation mode can in fact range from
fully active to fully passive behavior including the regenerative mode in which
part of the mechanical energy that would be otherwise dissipated, is converted
in electrical energy. It can then be exploited to drive the device in active
mode. Even in passive configuration, electromechanical shock - absorbers allow
to easily adapt the damping force using a simple control system. The operating
conditions do not affect the performances and the tuning of the design
parameters can be obtained easily and with good accuracy. The electromagnetic
shock absorber is shown in the figure (2.2)
Fig (2.2) electromagnetic shock absorber
In order to overcome their weight and cost
limitations careful attention must be devoted to the design of
electromechanical actuators for suspension systems. Due to the fact that the
weight of an electromagnetic actuator is basically determined by its force
capacity, the specification about the maximum force should be obtained from the
vehicle dynamic performances and not as simple carry-over from the datasheets
of hydraulic dampers. The obtained procedure has been applied to design the
front suspension damper of a C-segment vehicle. The aim was to analyze the
potentialities of electromechanical dampers in automotive applications. The
relevant specifications were given in terms of stroke, maximum speeds and
damping coefficients. Additional specifications are:
1. The suspension layout (McPherson) requires a
configuration with structural capabilities.
2. The damper must be connected to the same
mechanical interfaces of the conventional one: the upright (wheel hub) and the
strut mount (upper connection point to the vehicle chassis).
3. Its size must fit in the inner diameter of the
coil spring with an appropriate allowance.
Chapter 3-Working
3.1-Em
shock
An
EM Shock has been fabricated. The shock consists of three assemblies: the
permanent magnet assembly, the coil assembly, and the case assembly. Voltage is
induced in the shock windings when the coil assembly moves relative to the
magnet assemblies. The case assembly aligns and enables the piston-like motion
between the coil and magnet assemblies.
Relative to the commonly used hydraulic shock absorbers,
electromechanical ones are based on the use of linear or rotary electric motors.
If electric motor is of the DC-brushless
type, the shock absorber can be devised by shunting its electric terminals with
a resistive load. The damping force can
be modified by acting on the added resistance. An integrated design procedure
of the electrical and mechanical parameters is presented in the article.
The dynamic performance that can be obtained
by a vehicle with electromechanical dampers is verified on a quarter car model.
Electromechanical dampers
seem to be a valid alternative to conventional shock absorbers for automotive
suspensions. They are based on linear or rotary electric motors. If they are of
the DC-brushless type, the shock absorber can be devised by shunting its
electric terminals with a resistive load. The damping force can be modified by
acting on the added resistance. To supply the required damping force without
exceeding in size and weight, a mechanical or hydraulic system that amplifies
the speed is required. This paper illustrates the modeling and design of such
electromechanical shock absorbers. This paper is devoted to describe an
integrated design procedure of the electrical and mechanical parameters with
the objective of optimizing the device performance. The application to a C
class front suspension car has shown promising results in terms of size, weight
and performance.
3.2-PRINCIPLE OF ELECTROMAGNETIC SHOCK ABSORBER
Electromagnetic shock absorber is to use a new type of intelligent
electromagnetic response independent suspension system. It uses multiple
sensors detect road conditions and a variety of driving conditions, transfer to
the electronic controller ECU, control of transient response of electromagnetic
shock absorber, vibration suppression, maintain vehicle stability, particularly
in high speed, Tu Yu obstacles show its advantages when more. Response speed of
up to Electromagnetic Absorber 1000 Hz, 5 times faster than conventional shock
absorbers, shock absorber completely solved the existence of traditional
comfort and stability cannot be both the problem and can adapt to changing
driving conditions and any road incentive, even in the most bumpy roads, the
electromagnetic shock absorber also ensure the smooth running motorcycle, on
behalf of the shock absorber development.
Hitachi of Japan developed electromagnetic shock absorber, for example,
this is the electromagnetic shock absorber from the sensor, the electronic
controller ECU, cylinder-type linear motor and the spring hydraulic shock
absorbers 4 major components of the active suspension system.
System sensors are acceleration sensors and suspension travel sensors.
Acceleration sensor to detect the extent of rugged road, transport to the
electronic controller ECU, an order generation and shock absorber control the
linear motor moving direction completely opposite reaction movement stroke to
reduce the vibration of vehicles up and down. Suspension stroke sensor to
detect the actual movement of shock absorber stroke, then back to the
electronic controller ECU timely correction of linear motor reaction sports
trip.
The core component of the system of linear motor and electronic
controller ECU, the linear motor is actually a movement by the stator coil and
magnet linear motor, it works the same as ordinary rotary motor. General Motors
is the use of rotary current changes, so that the motor stator windings produce
a rotating magnetic field, sensing the rotor magnet rotation. Linear motor can
be regarded as the common rotary motor along the radius from the center cut,
the flat start is made, so that the original rotation direction of the magnetic
field becomes a moving magnetic field lines, while the rotation of the rotor
into linear movement also.
Hydraulic shock absorbers installed in the spring the lower part of the
linear motor, the stator coils fixed in the shock absorber cylinder, the coil
current strength of the direct control by the electronic controller ECU, the
electronic controller ECU acceleration sensor according to the actual road test
Suspension travel conditions and the actual movement sensors to detect trip, an
order in precise control of input current strength of the stator coil, linear
motor to precisely control the direction of movement of anti-damping force and
damping force, to ease road shock and vibration. Input current increases, the
magnetic field generated in the stator coil stronger, linear motors have the
opposite direction of the damping force and the greater damping force, we can
see that the current size of the control system complete with driving
acceleration and bumpy road conditions adapt.
This means that all kinds of road conditions and loads can choose the
optimal damping force. When the vehicle in rugged driving on bad roads or
single drive to double riding, pounding the wheel, the system control input
greater stator coil current, so that linear motor produces the opposite
direction of movement and shock absorber greater damping force and damping
force shock absorber of the violent vibration of the buffer offset. Electronic
controller ECU 1 S period in the resistance to shock absorber damping force and
the continuous changes in 1 000, with hydraulic spring shock absorbers alone
compared to both improve the response speed, but also improve the comfort,
called the world's quickest and most advanced smart suspension system.
Using a linear motor and non-use of linear motors can be compared to the vibration frequency of vibration in the vicinity of 1.5 Hz to reduce 8 dB. Currently, the electromagnetic shock absorber has been installed in the SUV (Sports Utility Vehicles) sport utility vehicle were experimentally obtained a large number of real driving data. By 2009, small quantities can be installed on SUV large displacement sports car and motorcycle.
For the modern sport utility motorcycle, the traditional
spring-hydraulic shock absorber sports comfort and cannot be solved the contradiction
between, there are many difficult to overcome the drawbacks:
1) The coil spring will be
the impact of vibration and continuous vibrations easily lead to rider fatigue
and irritability, potential hidden dangers.
2) shock absorber damping force increases, the faster the vibration
reduction, but to parallel external coil spring in the shock absorber cannot be
fully effective, while the damping force is too large, may result in shock
absorber components and connections frame damage;
3) hydraulic damping force changes with temperature changes, prolonged
use, the hydraulic oil with a small hole between the wall friction and internal
friction of liquid molecules produce large amounts of heat, causing hydraulic oil
temperature, viscosity decreases rapidly damping force decreased, the shock
absorber damping performance of the resulting deterioration.
4) The
adjustment is very limited, the existing multi-adjustable shock absorber coil
spring generally only pre-load adjustment, increasing the spring stiffness,
cannot really meet the different surface and different load driving cycle
requirements.
3.3-Nomenclature
The different notations have been given below along
with their units which are later useful for understanding the topic easily.
Bi = Magnetic flux
in tesla
f = Frequency in Hz
F = Force in N
h = Height of pole ring in mm
I = Current in amp
K = Constant (nhBi) in volt-s/m
L = Length in mm
n = Number of turns / mm
P = Power generated in watts
Rc = Total
resistance of coils in ohms
Ri = Resistance of
external load in ohms
v = Velocity in m/s
V = Voltage in volt
3.4-Primary equation for regenerated voltage
Faradays law of
electromagnetic induction states that when an electric conductor is moved
through a magnetic field, a potential difference is induced between the ends of
the conductor. He proposed the principle that electromotive force induced in a
conductor is proportional to the time rate of change of the magnetic flux
change of that conductor.
V = n h v Bi
(1)
Voltage
is generated in each section of the coil. Assuming Bi = 1 T and the coil is at 0.01 m/s, then each middle
section of the outer coil will generate an open-circuit voltage of 0.169 volts.
Each middle section of the inner coil will produce, in proportion to its
smaller diameter, a smaller voltage of 0.062 volts. The bottom and top sections
of each coil will generate only half these voltages, since their Bi = 0.5 T. For both coils
the total voltage is
V = K v (m/s)
= 68.9v = 0.69 volts. (2)
3.5-Damping force
When
a straight wire of length L (m)
conducts a current, I(A), and is
subject to a magnetic field, Bi(T),
normal to the wire, a force, F(N), is
exerted on the wire of magnitude
F = I L Bi
(3)
The
direction of the force is normal to the wire and field. The damping force
developed on the coil assembly of the EM shock is the sum of the forces exerted
on each section of the coil and (3) is applicable because of the coil geometry
and the radial directions of the flux. Already, L = n h and
Bi =
0.5 T or 1 T are known for each section of the coils. The current I will be the
same in all sections of the coils, but its magnitude depends on the impedance
of the coil and the external load.
For
the frequency range of interest, 0<f<100 Hz, the inductive reactance of
the EM coils are negligible in comparison to its resistance. The resistance of
the inner coil is 9 ohms and the outer coil has a resistance of 22 ohms, for a
total of Rc = 31 ohms. By
combining (2) and (3) for every section of the coils, the total damping force
is
F = K2 v / (Rl + Rc)
(4)
here
the impedance of the external load is assumed to be entirely resistive Rl.
The power developed in the shock coil is given by
P = K2 v2 Rc / (Rl
+ Rc)2 (5)
The maximum damping force is developed when the external load is
zero, Rl = 0. Maximum power occurs at the external load when Rl = Rc, and is
equal to the power that occurs at the coil of the EM shock.
3.6 Design considerations
Based on the requirements of the design, the energy harvester is
modeled as a linear induction generator that incorporates shock absorber
functions. Analysis will be used to guide the design and more comprehensive element
analysis (FEA) is used.
3.7-Analysis and experiments
Experiment set-up and mathematical modeling. The 1:2 scale
regenerative shock absorbers was fabricated based on the parameters derived
from section 2. The magnet field intensity averaged over one coil direction in
one space cycle 2H along the axial direction. was designed to characterize the
voltage output and power output of the generator at various road conditions, as
shown. The magnet assembly of the shock absorber was mounted in the mover of a
vibration shaker. The coil assembly was mounted to the top plate, which is fixed
on the base of the vibration shaker. The position of the coil assembly can be
adjusted via a ¼ -20 threaded rod. The shaker drives the relative motion
between the magnet and coil assemblies via a 5× power amplifier. Road
conditions were simulated with a wave function generator. Waves at different
frequencies and amplitudes were sent through the power amplifier to the vibration
shaker. An oscilloscope was used to measure the output voltage, both peak and
RMS values, of the shock absorber. The oscilloscope was also used to view the
output waveforms generated from the shock absorber. A multi meter was used to
measure current output.
Since the technology
actively uses the weight of a vehicle for energy recovery, it could help speed
the expansion of the hybrid and battery electric vehicle market from cars to
vehicles of greater size, weight and payloads, such as SUVs, pickup and
delivery trucks, mail trucks, school and city buses and other light and medium
duty trucks.
The
regenerative magnetic shock absorber sounds to like an electromechanical active
suspension. If we feed energy into this device in the right manner, it can
counter unwanted body motion. But then, energy can flow in either direction so
we can use it as a shock absorber, which regenerates body motion energy rather
than just converting it into heat like a conventional shock absorber.
An electromagnetic shock absorber according to the
present invention has a shock absorber body 1 which makes telescopic motion in
response to an input from outside. The shock absorber body 1 comprises a ball
screw mechanism 15, which converts the telescopic motion into rotary motion and
is composed of a ball nut 16 and a screw shaft 17, and power transmitting
sections 13 and 24 having elastic bodies which transmit the rotary motion of
the ball screw mechanism 15 to a rotary shaft 11 of a motor 10 while shifting a
transmission phase when transmission torque of the rotary motion is changed.
The motor 10 generates electromagnetic resistance to oppose against rotations
which input into the rotary shaft 11. Thus, vibration or the like which inputs
into the shock absorber body 1 from outside is damped by the electromagnetic
resistance of the motor 10. Due to the power transmitting sections 13 and 24
which delay a rotary phase, moment of inertia of a rotor of the motor 10 is eased
when a shocking load inputs into the shock absorber body 1. Therefore, it is
possible to make a vehicle more comfortable to drive when the electromagnetic
shock absorber is applied as a shock absorber of the vehicle.
The shock absorber body (1) comprises a ball screw mechanism (15)
consisting of a ball nut (16) and a screw shaft (17) for converting a
telescopic motion into a rotational motion, and power transmitting sections
(13,24) provided with a resilient body for transmitting the rotational motion
of the ball screw mechanism (15) to the rotary shaft (11) of a motor (10) while
shifting the transmission phase upon variation in the transmission torque of
the rotational motion. The motor (10) generates an electromagnetic force
resisting against a rotation entering the rotary shaft (11). An external
vibration entering the shock absorber body (1) is thereby damped by the
electromagnetic resisting force of the motor (10). The power transmitting
section delaying the rotational phase relaxes the inertial moment of the rotor
of the motor when an impact load enters the shock absorber body, and the
absorber enhances riding comfortableness when it is applied to a vehicle as a
shock absorber.
The shock absorber comprising the above all mentioned things is
shown in the figure (3.1).
Fig 3.1 Electromagnetic shock absorber
Chapter
4- Testing
4.1-Electromagnetic testing
machine
The lab testing of electromagnetic shock absorbers is shown in the
fig (4.1).
EM shock fabricated at ANL was tested on a 300 lb electro dynamic
shaker. The base of the shock was supported from a stand and the moving rod was
attached to a stinger through an impedance head as shown in Fig 4.1. The shaker
was run using sine dwell at certain frequencies. One end of the inner coil and
one end of the outer coil were connected such that combined voltage can be
measured. The other ends were connected with various resistances (0.1 Ω, 30 Ω,
50 Ω or open circuit). The EM shock was excited at two different levels 0.5g
and 1 g at frequencies ranging from 10 Hz to 100 Hz. The EM shock was tested at
1 g level with a 33-Ω external resistance (close to optimum resistance).
Table 4.1 Results for 33-Ω external
resistance
Frequency
in Hz
|
Velocity
in mm/sec
|
Displacement
in mm
|
Voltage across 33 ohm
in volt
|
Power Generated
in watts
|
10
|
110.38
|
1.757
|
3.082
|
0.2878
|
11
|
100.35
|
1.452
|
2.276
|
0.1570
|
12
|
91.99
|
1.22
|
2.09
|
0.1324
|
15
|
73.59
|
0.781
|
1.47
|
0.0655
|
20
|
55.19
|
0.439
|
1.333
|
0.0538
|
30
|
36.79
|
0.195
|
0.883
|
0.0236
|
40
|
27.60
|
0.11
|
0.673
|
0.0137
|
50
|
22.08
|
0.07
|
0.553
|
0.0093
|
60
|
18/40
|
0.049
|
0.475
|
0.0068
|
70
|
15.77
|
0.036
|
0.417
|
0.0053
|
80
|
13.80
|
0.027
|
0.372
|
0.0042
|
90
|
12.26
|
0.022
|
0.34
|
0.0035
|
Chapter
5-Types
5.1-Types of electromagnetic shock
absorbers
These are of two types:
1) Linear
type electromagnetic shock absorbers
2) Rotary
type electromagnetic shock absorbers
5.2-Linear electromagnetic
shock absorber
An electromagnetic linear generator
and regenerative electromagnetic shock absorber is disclosed which converts
variable frequency, repetitive intermittent linear displacement motion to
useful electrical power. The innovative device provides for superposition of
radial components of the magnetic flux density from a plurality of adjacent
magnets to produce a maximum average radial magnetic flux density within a coil
winding array. Due to the vector superposition of the magnetic fields and
magnetic flux from a plurality of magnets, a nearly four-fold increase in
magnetic flux density is achieved over conventional electromagnetic generator
designs with a potential sixteen-fold increase in power generating capacity. As
a regenerative shock absorber, the disclosed device is capable of converting
parasitic displacement motion and vibrations encountered under normal urban
driving conditions to a useful electrical energy for powering vehicles and
accessories or charging batteries
The linear
generator comprises an assembly of magnet arrays, high magnetic permeability spacers
and coil winding arrays with an innovative magnet-spacer-coil configuration and
geometry which uniquely provides for vector superposition of the magnetic
fields.
Unlike
conventional devices, such as a linear motion generator, a regenerative shock
absorber, or a reciprocating linear motor, the Goldner device provides
substantially more uniform and higher average radial magnetic flux density
throughout coil winding volumes, according to the inventors, resulting in the
increase in electrical power regeneration.
In their
patent filing, the inventors claim that the regenerative electromagnetic shock
absorber system is capable of peak power generating capacity of between about 2
to 17 kW, average power generating capacity ranging from about 1 to 6 kW, and power
contribution efficiencies ranging from 8-44% for passenger vehicles traveling
at relatively moderate speeds on typical roads encountered under normal urban
driving conditions.
For rough
roads with bump slopes as high as 0.10 and displacement velocities greater than
1.0 m/s, they claim that the system may generate nearly 50 kW of peak power and
nearly 16 kW of average power with a power contribution efficiency approaching
70%.
It is
anticipated that, with devices fabricated with high permeability materials
having a saturation magnetization of greater than 2.5 Tesla, even greater peak
and average power outputs and power contribution efficiencies may be realized
from additional increases in radial magnetic flux density in the coil windings.
5.3-Rotary electromagnetic shock absorbers
Rotary
electromagnetic shock absorbers are gear-like devices designed to limit the
movement of a moving piece of equipment. It absorbs and slows down rotary
motion for the vibration, noise, and machine component wear. It enables
products to perform with a smooth mechanical motion. Rotary shock absorbers
control vertical and lateral motion in rail suspension applications. It is
built to outlast and outperform linear type shock absorbers. It is designed to
slow down the rotary motion within the machine. It is used to provide a smooth,
controlled retraction of a movable mechanical device. It contains different
grades or blends of silicone to produce varying torque values to offer specific
limitations or speeds of the moving piece.
These
are found in a variety of industries such as furniture, cabinets, automotive,
and the electronics industry (e.g., CD door or tray opens slowly). These are
commonly used for deployment systems by the aerospace industry, i.e. for solar
panels on satellites. When solar panels open in space, they are opened by a
spring and there has to be some type of damper in the system to stop excessive
acceleration and prevent it flying off into space. It can protect delicate
electronics and extend the life of certain products by helping to prevent lid
and access panel closure damage. Superior noise suppression is achieved as a
direct result of the smooth flowing motion provided by dependable rotary
dampers.
Chapter
6-Importance and Scope
The project undertaken
has bright scope for future study in the areas of different aspects of
mechanical engineering. There is the scope for research in electromagnetic
shock absorbers and to have better utilization of energy and in industries in
order to reach more accurate conclusion and suggest remedial methods.
The energy
dissipated in shock absorbers can be recovered with the help of electromagnetic
shock absorbers. The vehicle fuel efficiency can also be increased.
Sometimes
products are designed so that vibrations are min. and sometimes products are
designed so that sound is minimum (or maximum).
Eventual goal is to either make human being more comfortable or make a
machine or building last longer
Now may be the
time to take apart a product and think all engineering aspects of it. Vibration and acoustics may be one concern,
material and manufacturing issues are also of concern and sometime there may be
interdisciplinary i.e. electrical or industrial engineering issues need to be
addressed.
Thus the topic
has bright scope in the future.
Chapter 7- Advantages and Disadvantages
7.1 Advantages
It
has the following advantages
1)
It converts the energy wasted due to vibration into useful electrical power.
2)
It increases the vehicle fuel efficiency.
3)
It Produces 8 watts of power per wheel when the vehicle runs at 72.5 kmph.
4)
It is very economical
5)
It has made possible to recover the waste heat energy wasted in the
conventional shock absorbers
7.2 Disadvantages
The
only disadvantage is that the initial cost of installing the EM shock absorbers
is higher than the conventional sock absorbers.
Chapter 8-Conclusion
Electromagnetic actuators have already been proposed as passive
or semi-active shock absorbers or as purely active devices in vehicle
suspensions. Such actuators are promising for the flexibility of the
configuration. The operation mode can in fact range from fully active to fully
passive behavior including the regenerative mode in which part of the
mechanical energy that would be otherwise dissipated, is converted in
electrical energy. It can then be exploited to drive the device in active mode.
Even in passive configuration, electromechanical shock - absorbers allow to
easily adapt the damping force using a simple control system. The operating
conditions do not affect the performances and the tuning of the design
parameters can be obtained easily and with good accuracy.
The testing
demonstrated that in typical driving conditions, traveling at a speed roughly
equivalent to 45 mph (72.5kmph) the regenerative shock absorber was able to
harvest 2-8 watts of power. A system would be able to harvest approximately 64
watts per wheel. So with the regenerative shock absorbers put on all four
wheels it should be possible to recover a total of around 256 watts under such
driving conditions. Driving on rough surfaces such as a corrugated dirt track
the system should be able to harvest considerably more.